Machine Safety
Hygienic Design in Machine Guarding
In food, beverage, and pharmaceutical production, machine safety barriers are no longer evaluated solely on their ability to prevent access
Machine Guarding Troax
Troax machine guarding
Troax machine guarding provides maximum safety for safeguarding machines, robots, and automated processes. The systems are designed for industrial environments where personnel protection, process continuity, and regulatory compliance are paramount.
The modular Troax mesh panel systems are built from standard components and can be precisely configured to suit the specific application. This results in short lead times, straightforward installation, and consistent quality. Depending on the risk level and application, various panel types, doors, and guarding configurations are available.
The machine guarding can be supplied as a complete solution, including installation and integration of safety components such as safety switches and interlocks.
- Features of Troax machine guarding
- Impact tested up to 1600 joules
- Compliant with the Machinery Directive 2006/42/EC
- Fully modular and expandable
Machine fencing and mesh panels
Book a measurement appointment with our specialists
Panels of mesh, sheet metal and polycarbonate
Panels are available in different versions; from the mesh panels, ST20 and ST30 that require a safe distance of at least 120mm, to the PC panel that provides a good view on the area and hat can be positioned close to the installation.
There is also the ST full sheet panel that meets the requirements regarding protection against weld spatters, dust and liquids. This panel can be placed near the machine aswell.
In case of outdoor installation or usage in wet environments, all Troax parts can be hot-dip galvanised.
- Available as standard in grey, black and yellow.
- Hot-dip galvanised for wet environments
- 20×100 meshpanel for a better view of the machines
- Easy to attach to the post with SmartFix brackets
- Includes cut sections to adjust the panels to exacly the right size
- Panel width 200mm to 1500mm
- Available in mesh, polycarbonate and sheet metal
Mesh panels
Troax SmartFix mesh panels have a mesh size of 20x100mm and are available with a 19x19mm (ST20) or 30x20mm (ST30) frame.
Polycarbonate panels
Polycarbonate panels have two 3 mm pc sheets fixed to the panel frame from the inside with screws.
PC panel is available in all standard widths, can be placed directly against the machine and is suitable for places where you need full visibility of the machine.
Full sheet panels
Troax full sheet panels are available in all standard widths. Full sheet panels offer the advantage that they can be placed directly against the machine. Troax full sheet panels meet the requirements for welding spatter, liquids and dust.
Doors different types off hinged doors and sliding doors
Troax has an extensive range of door types for different machine fencing applications, that can be used in combination with Smart Fix, Rapid Fix, Safe Fix and Strong Fix.
A door kit makes it easy to change a panel in a hinged door. These are the qualities that make Troax a hugely flexible system. Using standard mounting brackets all door types can easily be fitted with almost all types of safety switches and interlocks we have in stock.
- Available as standard in grey, black and yellow.
- Hot-dip galvanised for wet environments
- Width 700mm to 6000mm
- Available in mesh, polycarbonate and sheet metal
- Different closures available
Single hinged door
Standard swing door with a maximum width of 1,500mm easy to create using a Troax door kit.
Double hinged door
Use to create wide passages. Available with of without middle frame section.
Folding door
Bestaat uit 3 panelen met een totale maximale breedte van 4.500mm, ideaal voor grote doorgangen
Telescopic hinged door
This door takes up little space when opened.
Single sliding door
Space-efficient and ergonomic solution for many machine guard applications.
Double sliding door
Ideal for retaining solidity when wide passage is required.
Telescopic sliding door
For improved stability and an unrestricted passage height
Double telescopic sliding door
For door openings to 3.000mm with a free access in heights.
Linear sliding door
Door slides across the rails placed on the floor for extra solidity
Posts in various dimensions
The standard Troax 60 × 40 mm post is available in three different heights: 1,400 mm, 2,200 mm and 3,000 mm.
The base plate is fully welded and forms the basis of a solid and robust construction. The larger StrongFix 80 × 80 mm post is also available, suitable for rough environments or in places where there is a high risk of impact.
- Available as standard in grey, black and yellow.
- Hot-dip galvanised for wet environments
- Available as SmartFix 60 × 40mm or StrongFix 80 × 80 mm.
- Standard heights: 1.400, 2.200 and 3.000 mm
- Prepared for mounting doors and panels
Mounting brackets for the fast mounting of door switches
Use the official Troax mounting brackets for the assembly of all types of Fortress Interlocks safety switches and interlocks.
The mounting kit ensures a robust and ergonomic mounting of door switches on all Troax door types. As a result, alignment of these door locks will never again be a problem.
The kit is delivered directly ex-factory with your machine guarding and, if you have chosen for our assembly service, placed directly on the door.
Unique Safety Products also supplies mounting plates for Axelent machine guarding
SafeLock universal locking system for doors
Designed as an addition to safety guards and safety switches, the Safe Lock provides increased reliability and durability.
The Troax Safe Lock system can be placed on any door type and can be combined with a wide range of safety switches, including Fortress Interlocks, Mechan Controls, Euchner, Schmersal, Telemecanique and Pilz.
The robust casing adds to a longer lifespan of your safety door components and offers a clear identification point.
Apply a padlock
The SafeLock comes with a padlock adapter. A maximum of 3 padlocks can be placed on the SafeLock during maintenance or to prevent containment.
As long as the padlocks are applied, the door cannot be closed or locked.
Sustainable solution
The SafeLock ensures a longer life for your safety switches. Because the doorstop takes place on the SafeLock, the tongue/actuator of the safety switch is protected.
The protective cover where the switch is placed behind is placed to prevent collision damage.
PLd or PLe
The SafeLock is also available with a standard safety switch
- SafeLock PLd: Low- medium risk environments
- SafeLock PLe: High risk environments
- SafeLock PLd GL: Low- medium risk environments with a lock
- SafeLock PLe GL: High risk environments with a lock
Stainless steel fencing for hygiënic and corrosive environments
BlueGuard is a high-quality machine guarding system that meets the strict hygiene standards of the food, chemical and pharmaceutical industries.
Made of passivated AISI 304 L stainless steel, BlueGuard provides a safe and durable solution resistant to aggressive environments and frequent high-pressure cleaning. The system has been impact-tested to 600 Joule.
BlueGuard offers quick and efficient installation with pre-assembled and user-friendly fixings. Thanks to the single universal post, the system is suitable for various configurations, such as straight walls, corners and doors. The frameless design ensures flexibility and adaptability on site. The panels are attached to an open, U-shaped post with high-quality, anchored fixings made of technopolymer and stainless steel, ensuring strength and durability.
The design of the U-shaped post prevents the accumulation of dust and other residues. This ensures hygienic machine protection. In addition, the posts have sloping surfaces as well as floor spacers to prevent moisture accumulation and make cleaning easier. The panels are fixed to the posts with robust fixing elements made of a technopolymer and stainless steel to minimise metal-to-metal contact. This prevents bacteria formation.
Troax offers hygienic stainless steel doors with single hinge, double hinge, and single sliding doors. Magnetic locks and brackets for safety switches are also available as an option for extra security.
The frameless, stainless steel mesh panels are made of welded 4 mm wire and reinforced by transverse folds. They are available in 4 standard sizes. Thanks to their frameless design, Troax panels can be easily adapted on site to suit your unique needs.
Aluminium profiels in various sizes
The QuickGuard system integrates aluminium profiles in various sizes with mesh or polycarbonate panels. This system offers unprecedented flexibility as both the profiles and the panels can be ordered to size, providing endless possibilities for your machine guarding. The lightweight aluminium profiles allow ergonomic mounting and can be fitted with top covers and cover strips in yellow and grey.
QuickGuard has two variants: Standard and QuickGuard Express. QuickGuard Express comes in standard sections for easy assembly. You simply calculate the number of doors and length required and order based on standard part numbers.
With QuickGuard Standard, you benefit from maximum system flexibility, with various options and smart solutions, such as shutters, restricted spaces and various filling combinations. Moreover, you can use various filling materials, such as laminated glass, sound-absorbing materials and steel sheets.
QuickGuard is permanently installed in locations with minimal risk of collisions. The system has undergone impact tests and can withstand an impact of 300-500 joules.
The sound absorbing infills can be easily mounted using Troax aluminium fixing profiles AS1. The non-combustible Troax sound-absorbing padding is made of sheet steel and steel wool and has a thickness of 25 millimetres.
Frequently Asked Questions about Troax Machine Guarding
Yes. Unique Safety Products provides a free on-site measurement and design service for fixed machine guarding, including Troax systems. During the site visit, the machine layout, available space, safety distances, and possible integration points are assessed. Based on this information, a technically compliant guarding design is developed.
If you already have a machine layout, technical drawing, or sketch, you can submit it by email. Based on this information, Unique Safety Products can prepare a suitable proposal, including any technical optimisations for Troax machine guarding.
Yes. For fixed Troax machine guarding systems, Unique Safety Products offers professional on-site installation. Installation is carried out by experienced technicians in accordance with the approved installation drawings and agreed layout.
Yes. When additional safety components are required, such as SafeLock or Fortress Interlocks safety switches with appropriate mounting brackets, these can be installed directly on Troax access doors as part of the guarding system.
Troax machine guarding is commonly used in robot cells and automated production lines, machinery with hazardous moving parts, conveyor and material handling systems, and assembly and packaging lines. The primary purpose is to prevent unintended access to hazardous areas.
Troax fixed guarding systems are designed to comply with applicable standards, including EN ISO 12100 (safety of machinery – risk assessment and risk reduction), EN ISO 14120 (general requirements for guards), and the Machinery Directive 2006/42/EC. Final compliance depends on the specific application and correct system configuration.
Yes. Troax machine guarding is configured on a project basis to suit the specific installation. Panels, posts, doors, and accessories are combined to match the machine layout and available space while meeting safety and compliance requirements.
Troax machine guarding is available with various panel types depending on the application and environment, including mesh panels, solid steel panels, transparent panels such as polycarbonate, and hygienic variants. Panel selection is based on risk level, visibility requirements, and environmental conditions.
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