Stainless steel machine guarding

Stainless steel machine guarding NTF

NTF Global Stainless steel machine guarding

NTF Protect is a stainless steel machine guarding system developed for hygienic production environments where machine safety, cleanability and regulatory compliance are essential. These guarding solutions are engineered to protect both operators and equipment while meeting the strict hygiene requirements of the food and pharmaceutical industries. The use of stainless steel and open, cleanable designs supports effective washdown procedures and reduces contamination risks.

The NTF Protect range is based on a modular system concept. This allows guarding to be configured precisely to the application, installed efficiently and easily adapted on-site when production layouts change. The result is a robust and cost-effective guarding solution with a long service life, even in demanding hygienic environments.

NTF Protect consists of three dedicated machine guarding lines, each designed for a specific level of hygiene, risk profile and installation method, ranging from complete production line enclosures to machine-mounted hygienic guarding.

Machine guarding ranges | NTF Door options | NTF standard panels | Safety Standards Compliance

Stainless steel machine guarding ranges from NTF

NTF

Comp-Line

Modular stainless steel guarding for enclosing complete production lines in hygienic food industry applications.

NTF

Blue-Line

Highly cleanable stainless steel guarding for sterile and high-risk zones in food and pharmaceutical environments.

NTF

In-Line

Custom made stainless steel machine guarding designed to integrate directly with the machinery. 

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Comp-Line Hygienic, safe and customizable

Comp-Line is a modular stainless steel machine guarding system developed to enclose complete production lines in hygienic food processing environments. The system is designed to meet strict requirements for hygiene, cleanability and machine safety, making it suitable for wash-down areas and applications where contamination control is critical. Its stainless steel construction and well-considered geometry support effective cleaning procedures while maintaining a robust physical barrier between operators and machinery.

The modular design of Comp-Line allows guards to be assembled quickly and adapted directly on site, even when production layouts change. Panels, posts and connections are engineered for long-term durability and efficient installation, reducing downtime during both initial setup and future modifications. This makes Comp-Line a practical and cost-effective solution for food manufacturers that require reliable, hygienic guarding around complex and extended production lines.

Specifications of the Comp-Line

  • Complies with DS/EN ISO 13757:2019 and Machinery Directive Annex I, 1.4.2.1
  • Tested to withstand impact loads up to 1600 J
  • Hygienic design to reduce contamination risks
  • Modular system for easy configuration and on-site adjustment
  • Stainless steel construction, suitable for frequent wash-downs
  • Available with standard, double, sliding and Multi Lock Pro doors
  • Module widths 1000 mm and 2000 mm, adjustable in 20 mm increments
  • Post heights up to 3000 mm with 130 mm floor clearance
  • Optional polycarbonate panels for high-hygiene applications

Hygienic design

The guarding design avoids horizontal surfaces where dust or dirt can accumulate, resulting in machine guarding that is hygienic and easy to clean.

Increased panel strength

Additional bends in the fence panels increase the strength of each module and improve safety for operators working along the production line.

Precise width adjustment

All fence modules can be adjusted in width in steps of 20 mm, allowing the machine guarding to be fitted accurately on site.

On-site adaptability

Bendable brackets allow the guarding to be adapted during installation and adjusted on site using simple hand tools.

Hygienic connections

All joints are assembled using flange bolts and traceable spacers with a clearly visible blue colour, supporting controlled and hygienic assembly.

Adjustable post height

Optional threaded rods allow posts to be raised from the floor, improving cleanability and compensating for sloping floors in wet environments.

Blue-Line machine guards for sterile high-risk zones

Blue-Line is a modular stainless steel machine guarding system developed for sterile and high-risk zones in the food and pharmaceutical industries. The system is designed to meet strict hygiene requirements and complies with DS/EN ISO 13857:2019. Available in AISI 304 and AISI 316, first-class pickled, Blue-Line is suitable for applications where corrosion resistance, cleanability and regulatory compliance are critical.

The guarding design features open posts and eliminates horizontal surfaces, supporting effective cleaning and reducing contamination risks, including bacteria such as listeria. The open post construction also improves structural stability, allowing the system to withstand higher impact loads. In addition, this design enables secure stacking of modules, optimising space and stability during storage and transport.

Specifications of the Blue-Line

  • Complies with DS/EN ISO 13757:2019 and Machinery Directive Annex I, 1.4.2.1
  • Tested to withstand impact loads up to 1600 J
  • Hygienic design to reduce contamination risks
  • Modular system for easy configuration and on-site adjustment
  • Stainless steel construction, suitable for frequent wash-downs
  • Available with standard, double, sliding and Multi Lock Pro doors
  • Module widths of 1000 mm and 2000 mm, adjustable in 20 mm increments
  • Post heights up to 3000 mm with 130 mm floor clearance
  • Optional polycarbonate panels for high-hygiene applications

Hygienic open design

The open-post design helps prevent bacterial buildup thanks to its high cleanability. With no horizontal surfaces, there is nowhere for dust or dirt to accumulate.

Reinforced Fence Structure

Additional bends across the fence increase the strength of each module and enhance safety for production line workers.

On-Site Adjustable Modules

All fence modules are adjustable in 20 mm increments, allowing precise on-site adaptation of the machine guarding to the actual installation conditions.

On-Site Bracket Adjustment

Full adaptability is achieved with bendable brackets that can be easily adjusted on-site using simple hand tools during installation.

Traceable Fastening System

All joints are assembled using flange bolts and traceable spacers with a clearly visible blue colour, supporting controlled and hygienic assembly.

Stable Post Base

The wider foot delivers increased strength and stability. Optional threaded rods allow the posts to be raised off the floor, improving cleanability and hygienic design.

In-Line Customized machine guarding

In-Line hygienic machine guarding is mounted directly on the machine, providing reliable finger, hand, and arm protection in hygiene-critical environments.

The In-Line system is designed with a strong focus on safety, hygiene, and easy cleaning. It can be mounted directly on the machine or onto existing shielding, ensuring compact integration and effective protection.
All solutions are developed to meet the strict requirements of the food industry and other hygiene-sensitive production environments.

The system is fully customizable and available as mesh panels or spot-welded mesh solutions, allowing precise adaptation to machine geometry while maintaining high hygienic standards.

Specifications of the In-Line

  • Complete stainless steel solution
  • Available in AISI 304 and AISI 316, 1st class pickled
  • Complies with DS/EN ISO 13857:2019 (finger, hand, and arm protection)
  • Easy to mount directly on machines or existing guarding
  • Short delivery time
  • Available in all sizes
  • Adaptable with bends, cuts, and fittings
  • Designed to meet the food industry’s high hygiene and safety requirements

Multi-Angle Guarding

Multi-angle guarding solutions are custom-designed to provide protection from multiple directions, fitting precisely against machinery or adjacent surfaces to ensure comprehensive and space-efficient safety.

Round Machine Guarding

Round machine guarding consists of customized solutions designed to safely shield moving parts around cylindrical equipment, ensuring effective protection while following the machine’s geometry.

Internal Machine Guarding

Internal machine guarding is a custom solution ideal for covering openings or shielding curved areas within the machine, providing effective protection while integrating seamlessly with internal components.

NTF Protect Doors

NTF

Standard door

The standard door is a simple and reliable option, combining durability with easy installation to suit a wide range of environments.

NTF

Double door

The double door is ideal for larger openings, offering increased accessibility while maintaining the same robust safety features as the standard design.

NTF

Sliding door

The sliding door is a space-saving solution designed for tight areas, offering smooth operation and effortless integration into existing setups.

Standard panel widths and heights

NTF modular machine guarding systems offer flexible height and width options designed for efficient installation and a clean, consistent appearance.

Width Options
NTF guarding panels are available in standard widths of 1000 mm and 2000 mm, with adjustment in 20 mm increments for precise on-site fitting.

Height Options
The modular system is available with post heights of up to 3000 mm and includes a 130 mm floor clearance, supporting effective safeguarding and improved cleanability.

Polycarbonate machine guard

Designed for demanding environments, polycarbonate guards are especially suitable for applications where hygiene, safety, and visibility are critical.

Polycarbonate guards are well suited for hygiene-critical industries such as food and pharmaceutical production. They comply with strict safety requirements, withstand frequent washdowns, resist impact and process fluids, and provide clear visibility for safe and efficient operation.

Hygienic and Machinery Safety Standards Compliance

Hygienic Standards for Clean and Safe Operations

Unique Safety Products supplies machine guarding solutions from NTF Global that are developed for use in hygiene-critical production environments, including the food, beverage, pharmaceutical, and life-science industries.

NTF solutions are designed with a strong focus on hygienic design, cleanability, and contamination prevention. The construction principles support frequent wash-down, minimize bacteria traps, and facilitate effective cleaning, helping manufacturers meet stringent hygiene requirements while maintaining a high level of machine safety.

Hygienic Design of Machinery

EN ISO 14159

EN ISO 14159 defines hygienic design requirements for machinery and associated components used in environments where contamination control is critical. NTF guarding solutions follow these principles by using smooth surfaces, open constructions, and designs that support effective cleaning and inspection.

Food Processing Machinery

EN 1672-2

EN 1672-2 specifies hygiene requirements for machinery used in food processing. NTF systems are designed to minimize contamination risks, avoid dirt accumulation, and enable thorough cleaning, supporting compliance with food industry hygiene regulations.

Guidelines

FDA / USDA

NTF machine guarding solutions are suitable for use in environments regulated by the FDA and USDA, supporting hygienic equipment design and contamination prevention requirements commonly applied in food and pharmaceutical production facilities.

Materials in Contact with Food

EN 1935:2004

Materials used in NTF solutions are suitable for use in hygienic environments and support the requirements of EN 1935:2004, ensuring that materials do not adversely affect food safety, product quality, or hygiene.

Standards

ANSI

ANSI standards support alignment with international ISO and IEC standards. Where applicable, NTF guarding solutions are designed to support installations in accordance with recognized ANSI safety and hygiene principles for industrial equipment.

Guidelines

EHEDG

The European Hygienic Engineering & Design Group (EHEDG) promotes hygienic design principles for food and pharmaceutical equipment. NTF guarding solutions reflect EHEDG-aligned design concepts, including cleanable geometries, material selection, and avoidance of horizontal surfaces where contaminants may accumulate.

Machinery Safety Standards for Reliable Operator Protection

In addition to hygienic performance, NTF Global designs its machine guarding systems to support compliance with internationally recognized machinery safety standards. This ensures effective protection against mechanical hazards while enabling safe machine operation, maintenance, and cleaning.

The design approach is based on structured risk assessment and risk reduction principles, ensuring that guarding solutions contribute to inherently safe machine design, appropriate safety distances, and robust physical protection. The systems are engineered to integrate seamlessly with fixed, movable, or interlocked guarding concepts and to support safe access where required for operation, inspection, or maintenance.

Machinery Directive (Annex II.1.A)

Directive 2006/42/EC

NTF solutions are developed in accordance with the essential health and safety requirements of Directive 2006/42/EC. The guarding systems are intended to function as protective measures against mechanical hazards, supporting risk reduction as part of the overall machine design.

Interlocking Devices

EN ISO 14119:2013

Where guarding is combined with access control, NTF solutions support the safe integration of interlocking devices in accordance with EN ISO 14119.

General Requirements for Guards

EN ISO 14120:2015

EN ISO 14120 specifies requirements for the design, construction, and strength of machine guards. NTF systems are engineered to provide robust, durable guarding that resists bypassing and unintended removal.

Risk Assessment and Risk Reduction

ISO 12100:2010

NTF guarding solutions support the principles of ISO 12100 by contributing to systematic risk reduction through inherently safe design and protective measures.

Safety Distances

DS/EN ISO 13857:2019

This standard defines safety distances to prevent access to hazardous areas by upper and lower limbs. NTF guarding solutions are designed with appropriate mesh sizes and distances to support compliance with these requirements.

Robotic Systems

ISO 10218-2:2011

For automated and robotic applications, NTF guarding solutions are suitable for integration in accordance with ISO 10218-2 and addressing safety requirements for robot systems and their integration

Frequently asked questions about hygienic machine guarding

Hygienic machine guarding is fixed machine guarding designed for environments where cleanability, material selection and the prevention of contamination are critical.

It is typically used in food processing, pharmaceutical production and other controlled or hygienic environments, where machine safety must be combined with strict hygiene requirements.

Systems such as NTF PROTECT are specifically developed to meet these combined safety and hygiene demands.

Hygienic machine guarding is required when:

  • machinery is used in food, pharmaceutical or cleanroom environments;
  • regular wet cleaning or intensive cleaning procedures are applied;
  • hygiene requirements are as critical as machine safety.

In these situations, standard mesh guarding is often not suitable, and a hygienically designed system such as NTF PROTECT is a more appropriate solution.

For food and other hygienic environments, machine guarding is typically selected based on:

  • solid panels with smooth surfaces;
  • materials suitable for wet cleaning and cleaning agents;
  • designs with minimal gaps, joints and areas where contamination can accumulate.

The NTF PROTECT range is designed for these applications and is widely used in food processing and pharmaceutical production environments.

The main differences between NTF PROTECT and standard machine guarding are:

  • a design focused on cleanability;
  • material selection suitable for hygienic zones;
  • smooth finishes with minimal openings;
  • suitability for wet or strictly controlled environments.

NTF PROTECT is intended for applications where hygiene is a functional requirement, not just an additional consideration.

Hygienic machine guarding must comply with the Machinery Directive 2006/42/EC and relevant standards for fixed guards, such as:

  • EN ISO 12100 (safety of machinery – risk assessment and risk reduction);
  • EN ISO 14120 (general requirements for guards).

In food and pharmaceutical environments, additional internal hygiene and quality requirements often apply and should be considered during the design and configuration of the guarding system.

Contamination and dirt build-up are prevented through targeted design choices, including:

  • the use of smooth, solid panels;
  • avoiding horizontal surfaces where dirt can accumulate;
  • minimising gaps, cavities and sharp corners;
  • careful positioning of posts and fixing elements.

With hygienic machine guarding systems such as NTF PROTECT, these aspects are addressed from the design stage to ensure both safety and hygiene are properly controlled.

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